Weld Metal Overlay

Weld Metal Overlay

Weld Metal Overlay

The largest global automated weld metal overlay provider

WSI’s engineered weld metal overlay (WMO) technologies provide comprehensive solutions for build-up and corrosion resistance. Our automated processes, including GMAW (Gas Metal Arc Welding) and MIG (Metal Inert Gas) welding, restore lost thickness due to wear and upgrade materials for localized corrosion issues, ensuring permanent repairs that extend asset lifespan.

We repair and upgrade a wide range of pressure vessels, including distillation units, reactors, coke drums, digesters, and high-pressure separators. Additionally, we offer structural repairs and reinforcements to mitigate stress and repair cracks, welding seams, and other mechanical damages, prolonging asset life.

WSI excels in delivering automated weld metal overlay and weld cladding solutions. Our corrosion-resistant overlays (CRO) ensure the integrity and longevity of operational assets. Through innovative weld cladding techniques and automated overlay processes, we meet the highest industry standards, providing unmatched durability and reliability for critical components.

The world leader in pressure equipment life extension

Using our patented Unifuse® automated weld overlay technology, WSI structurally repairs, upgrades, and reinforces assets to ensure long-term, reliable performance. Constant innovation and quality improvements in Unifuse technology extend the lifetime and maximize the value of critical assets.

With an unmatched track record and extensive experience in pressure boundary restoration and preservation, WSI stands as a leader in engineered solutions and specialty welded metal overlays, delivering optimal solutions.

Innovation in automated welding technology: Optifuse – Overlay Reimagined

WSI has reimagined weld metal overlay with Optifuse, a suite of advanced technologies designed for pressure vessel owners. Optifuse boosts productivity, enhances integrity, and improves the site experience.

By focusing on continuous improvement in every weld overlay task, Optifuse reduces costs and schedules. DragonX, our automatic gouging system, minimizes prep time and delivers a smoother finish with minimal pressure boundary loss.

WSI safely enhances plant reliability by utilizing proprietary NG4 weld machines with closed-loop custom waveform technology. Optifuse extends the life of critical pressure components with higher productivity and reduced turnaround times.

Hot wire welding technology for ID nozzles

Combining hot wire technology with GTAW, WSI achieves deposition rates that are approaching those of MIG, enhancing weld quality. In hot wire welding, minimal heat input creates fusion with the base metal, while additional heat is directed onto the wire. This allows for significantly faster travel speeds than traditional GTAW, resulting in a smooth, high-quality bead.

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Ballistic-Rated E-Houses

Ballistic-Rated E-Houses

Ballistic-Rated E-Houses

Bullet-resistant, ballistic-rated e-houses featuring ArmArrest™ Technology

Avail’s RuggedSpec II™ E-Houses with ArmArrest™ offer a comprehensive defense against a wide range of physical security threats, including armed fire, forced entry, and ominous storms. Our standard ArmArrest option is a UL-752 Level 4 ballistic-rated e-house, with the capacity to achieve up to UL-752 Level 8. From floors to ceilings, our ballistic-rated, bullet-resistant enclosures ensure protection against a range of weaponry, from small handguns to automatic assault weapons with armor-piercing capabilities. Avail’s ballistic-rated enclosures are factory-built, rigorously tested, and precisely assembled before delivery, ensuring the utmost reliability.

 

UL-752 Ballistic-Rated E-Houses

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Innovative bullet-resistant modular e-houses for enhanced security and protection

Avail ballistic-rated e-houses offer adaptable designs to accommodate various scenarios. Our standard construction incorporates bullet-resistant fiberglass panels between interior and exterior walls, significantly reducing the risk of ricocheting fire and minimizing harm to adjacent equipment. Enhanced Galvanneal steel wall structures, combined with ArmArrest’s ballistic-rated doors and forced entry hinges, fortify protection. Avail also provides innovative solutions for vulnerable areas like HVAC units, further enhancing security for your critical equipment.

Our team works closely with you to tailor solutions that integrate seamlessly with existing infrastructure while maximizing protection levels. Whether you require customized layouts, additional security features, or specialized installations, Avail’s expertise ensures that our ballistic-rated e-houses are precisely configured to meet your unique requirements. Furthermore, our commitment to innovation drives ongoing research and development efforts, ensuring that our ballistic building solutions remain at the forefront of the industry are ready to adapt to emerging security challenges.

Protect substations with Avail’s ballistic-rated enclosures and comply with evolving regulations

With infrastructure hardening mandated by NERC CIP-014, fortifying security across substations is imperative. Avail’s RuggedSpec II Bullet-Resistant Enclosures, equipped with ArmArrest technology, provide a comprehensive solution to mitigate imminent security risks and ensure compliance with evolving regulations. Our streamlined processes empower us to expedite every phase, from quoting to construction and delivery, of ballistic-rated e-houses. This efficiency allows us to meet even the most stringent timelines without sacrificing quality or compromising security measures.

Beyond meeting regulatory standards, our bullet-resistant enclosures are engineered to withstand extreme environmental conditions, ensuring uninterrupted operation even in the harshest environments. With durable construction and rigorous testing procedures, Avail guarantees reliability and longevity in every ballistic-rated e-house installation.

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BESS Solutions

BESS Solutions

BESS Solutions

Reliable and efficient BESS solutions tailored to meet your long-term energy storage needs

As the demand for renewable energy sources continues to rise, Battery Energy Storage Systems (BESS) play a crucial role in stabilizing the grid and optimizing energy usage. Avail Enclosure Systems is at the forefront of providing innovative BESS solutions designed to meet the evolving needs of our customers.

Reliable power conversion for grid integration

Battery energy storage and solar energy battery storage facilities require dependable systems to convert DC into AC power at specific voltages to connect seamlessly to the grid. Avail Enclosure Systems has a proven track record, delivering over a gigawatt (GW) of equivalent power conversion skids. Our high-quality, cost-effective, and reliable plug-and-play skid-mounted systems are engineered to exceed the specifications of 18 different central inverter manufacturers and the five primary transformer companies.

Efficient factory assembly for rapid, reliable deployment

Avail Enclosure Systems significantly reduces costly delays associated with construction schedule risks by utilizing a factory assembly method rather than on-site building. Our factory-assembled skids are ready for immediate use upon arrival at the site, thanks to their fully integrated plug-and-play installation. These skids are designed to be set on piers, eliminating the need for site-poured concrete pads. They also include complete oil containment systems, thereby avoiding site-related civil and EPA requirements. Avail’s factory-assembled skids exemplify products that are quicker to deploy and more robust in protection.

Scalable and flexible energy storage for seamless renewable integration

Our BESS solutions offer scalable and flexible energy storage battery options, allowing for seamless integration with renewable energy sources such as solar and wind. Whether you want to enhance grid resilience, reduce energy costs, or achieve sustainability goals, our team will work closely with you to design and implement the ideal battery energy storage solution for your specific requirements.

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Custom E-Houses

Custom E-Houses

Custom E-Houses

Mobile, custom e-houses for reliable protection and a faster turnaround

Avail specializes in custom e-house solutions to meet your evolving needs while providing reliable protection for your critical infrastructure. Our team collaborates closely with yours, ensuring the ideal custom engineered e-house for your environment. We offer special applications such as EMP shielding, drop-over designs, multi-hazard protection, blast-resistant enclosures, two-story units, and facade integration. These solutions not only guarantee superior durability in harsh environments but also ensure full compliance with safety regulations.

With our highly efficient and streamlined manufacturing production processes across any of our three U.S.-based facilities, Avail can quote, build, and deliver faster to meet the most demanding delivery schedules.

EMP shielding ensures uninterrupted operations

In today’s technological landscape, the threat of Electromagnetic Pulse (EMP) events poses a significant risk to critical infrastructure and equipment. Avail’s electromagnetic pulse protection offers a solution to safeguard against these potentially devastating disruptions.

Avail’s EMP-equipped custom e-houses stand out in the market with their purpose-built design, offering options for inner and outer skins with varying thicknesses and materials for superior protection. They are factory-assembled, wired, and pre-tested, minimizing on-site assembly and delays. This custom-engineered e-house with EMP protection prevents widespread instability and uncontrolled separation within interconnected systems. It guarantees uninterrupted operation in the face of electromagnetic disruptions, making it a unique and reliable solution for your protection needs.

Drop Over Enclosures are an efficient and cost-effective e-house solution

The Avail Drop Over Enclosure addresses the needs of markets requiring protection for electrical and mechanical equipment against environmental hazards, especially in areas with limited space during construction and expansion projects.

Avail’s RuggedSpec II design provides exceptional protection, ensuring uninterrupted operations in the harshest conditions. This makes our drop-over e-houses ideal for customers facing weather exposure and corrosion challenges. Engineered with open-bottom and top lifting lugs, these custom enclosures allow for effortless placement over existing floors, ensuring a rapid and seamless installation process. The custom factory-fabricated design facilitates easy bolting to existing bases and pads, providing a simple, cost-effective solution for your protection needs.

Expertly engineered custom e-houses for multi-hazard protection

Protecting equipment in hazardous locations requires tailored solutions that adhere to stringent safety standards. Avail’s team of skilled engineers demonstrates expertise in navigating the complex regulations outlined by the National Electrical Code (NEC) for hazardous locations, such as environments where flammable gasses, liquids, or dust may be present. Our comprehensive understanding of NEC standards enables us to provide customizable options to meet the specific requirements of both Class I and Class II hazardous locations.

Avail also offers custom e-houses crafted from stainless steel constructions, guaranteeing compliance with safety regulations and superior durability in harsh environments. Our enclosures are engineered to withstand hazardous substances, ensuring reliable protection for critical equipment in demanding industrial settings.

Blast-resistant e-houses protect against explosions and fire hazards

Avail specializes in fully customized blast-resistant enclosures with rugged and durable construction for multi-hazard protection. Our custom-engineered solutions are meticulously tailored to meet or exceed site-specific hazards, offering dependable protection against elevated psi levels resulting from minor to significant blast events, including vapor cloud explosions. Engineered to withstand pressures ranging from 1 psi up to 15 psi, Avail’s blast-resistant modular buildings provide versatile solutions suitable for various threat levels and distances.

Our blast-resistant buildings provide reliable defense against vapor cloud explosions, significantly enhancing safety in hazardous environments. Constructed with non-combustible materials, our Fabricated Equipment Centers (CEMs) surpass NFPA 850 standards, ensuring exceptional fire resistance.

Maximize your space with two-story custom e-houses

Avail’s two-story buildings offer an optimal solution for compact locations where space is at a premium. Vertically expanding, these buildings effectively double the available floor area without sacrificing design flexibility. Whether facing spatial constraints in urban environments or seeking to maximize land usage in industrial settings, our two-story units provide unparalleled versatility. Our innovative design ensures that structural integrity and safety are never compromised. Each two-story unit is meticulously engineered to meet rigorous standards, even in the most demanding environments.

Seamlessly integrate various facades

Avail seamlessly integrates various facades, including brick, into our custom e-houses, ensuring compliance with local building codes while maintaining style. We prioritize architectural elements that enhance visual appeal, meeting both regulatory requirements and your aesthetic preferences.

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Modular Data Centers

Modular Data Centers

Modular Data Centers

Experience the power of custom-engineering with our flexible and efficient data center e-houses

Revolutionize your data infrastructure with Avail’s RuggedSpec II™ modular data centers. Our custom and prefabricated data center power distribution units, designed with unmatched flexibility and efficiency, are set to redefine industry standards. Additionally, with the ability to design, engineer, and manufacture in a controlled environment at any of our three U.S.-based facilities, our turnkey, modular data centers offer unparalleled quality, sustainability, and scalability. Avail’s accelerated quoting, expedited delivery, streamlined field processes, and scheduling advantages are designed to minimize installation times and ensure alignment with your most demanding timelines.

Enhance Efficiency with Avail’s Sustainable, Prefabricated Data Centers

Data center designers face challenges in cooling and power efficiency due to modern IT equipment’s high-power density. Consequently, this leads to significant heat generation and reliability risks. Despite energy efficiency improvements, Power Usage Efficiency (PUE) remains crucial, measuring total facility energy against IT equipment energy. Avail engineers assess modular data center location, considering temperature, humidity, altitude, and other ambient factors affecting cooling. Subsequently, they optimize cooling efficiency using ASHRAE environmental specifications, employing methods like direct/indirect cooling, air/water chilling, and refrigerant condensing to minimize PUE. Avail’s custom modular data centers with lower PUE can cut operating and capital costs, offering substantial annual savings and improved ROI for operators.

From renewable energy integration to innovative cooling solutions, Avail’s sustainable data center solutions integrate energy-efficient technologies for maximum efficiency without compromising performance.

Data Center Enclosures designed for Future Growth

As the industry continues to evolve rapidly, Avail’s modular data centers provide unparalleled adaptability. Furthermore, they offer flexibility that traditional power distribution units cannot deliver.  Engineered to the highest quality standards, Avail custom data centers provide scalable capacity with quick construction and deployment to meet changing site demands. Tailored to your specific needs, each data center is custom designed, ensuring precise alignment with your server and cooling requirements. Avail can deliver the exact solution to your site, giving you the confidence that your infrastructure can keep up with your business growth.

Avail RuggedSpec II™ data center e-houses are delivered factory assembled, wired, and pre-tested. As a result, this minimizes on-site assembly and associated delays during installation. With fast turnaround and expedient delivery, Avail provides a modular alternative to brick-and-mortar data centers, reducing the risk of complex logistics, capital investment, and scalability.

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Data Center PUE (Power Usage Efficiency)
Data Center PUE Reductions Improves ROI

Data Center PUE Reductions Improves ROI

Managing cooling and power efficiencies has been challenging for data center designers for quite some time. This is due to the significant loads required for the centers to operate effectively. IT equipment manufactured today is substantially smaller and faster, but more importantly to designers, the power density of the system is high, therefore generating significant excess heat. Temperature increases lower data center efficiency and are a risk to reliability.

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